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- DURABLE |
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Thanks to their heavy construction Birim Makina balers are extremely durable. The
proof is the hight demand from the market for brand new and second hand products. |
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- HIGH QUALITY CYLINDER |
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Birim Makina balers are manufactured using high quality cylinders.
Rods are hardened and chrome coated while the pipes are honed. Technical knowledge
derived from years of experience keeps our cylinders in operation for long years. |
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- RESISTANT to WEAR |
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All surfaces that are in contact with scrap (Charging-box, rams, lids)
are covered with Hardox type wear resistant liner plates. The wear plates are connected
to the press box by countersunk screws. This helps to replace the
plates easily and quickly after normal wear. |
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- GROOVE WEAR PLATES |
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High speed balers have grooved wear plates in the press box and rams. These wear
plates are thicker than standard wear plates and are grooved for smooth operation
and to reduce jamming. Thanks to screw connections the wear plates can be replaced
easily and quickly after normal wear.
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- FAST OPERATION |
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Multiple pump application provides fast cylinder movements. High tech hydraulic
applications supplies faster cycles with the same motor power. |
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- LOW ENERGY CONSUMPTION |
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Another advantage of the multiple pump application is the lower energy consumption.
The system is designed to run at high efficiency therefore the consumption is less. |
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- AUTOMATIC OPERATION |
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A Siemens PLC controlled automatic operation increases the capacity of the machine.
A control panel is supplied with joysticks for manual operation when required. |
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- RADIO CONTROL |
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A variety of remote control devices are supplied according to the customers’ individual
requirements. Automatic and manual operations can be controlled from the remote
control. A range of 100 meters is possible in most cases. |
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- ELECTRIC SYSTEM |
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The latest Siemens and Telemecanique components are used in the electrical system.
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- HYDRAULIC SYSTEM |
Equipment is choosen from world known high quality brands according to application
and power requirement. Our hydraulic system is designed in our R&D department
and installed by our experienced staff. Hydraulic manifolds are also manufactured
in our company under stringent quality control.
Whenever possible pipes are bent in favour of welding. Pipe-work is therefore resistant
against shocks. The inner surface of the pipe-work is treated with special chemicals
before assembly to prevent contamination of the pipes. |
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- NON CONTACT SENSORS |
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Automatic balers have non-contact inductive sensors.
The inductive sensors operate away from the moving part hence there is no contact
with the sensors. The closed sensors are installed inside the rod of the cylinder.
They provide very precise data to the PLC. All these non-contact sensors prolong
the re-setting period and operational life. Research shows that Shears are mostly
interrupted by sensor problems, the non-contact sensors eliminates most of these
interruptions. |
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- FILTER SYSTEM |
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Baler is equipped with high quality air, return, circulation and suction filters.
These filters keep the oil clean and protect the hydraulic equipment and oil quality.
Air filters stop particles from outside contaminating the tank. Upon request special
humidity stopper filters can also be installed. Return filters filter the oil coming
back to the tank, whilst suction filters filter before the pumps and protect them
from the dirt. Circulation filters continuously filter the oil in the tank and helps
keep the oil clean. Filtration is done at 5 microns. |
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- DIRT DEDECTORS |
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Dirt detectors installed on some filters to signal the changing time. Therefore
oil is filtrated with clean filters so remaining clean for a longer time. |
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- AUTOMATIC GREASING |
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Moving parts of the machine are lubricated by the PLC controlled automatic greasing
system. This improves the longevity of moving parts and keeps them in good working
order. An alarm will show on the panel when the grease container is low. |
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- REMOTE DIAGNOSIS SYSTEM |
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In case of a breakdown, our service department can connect to the baler via a built
in modem to diagnose the problem promptly. |
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- CONTROL PANEL WITH TOUCH SCREEN |
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The display of the control panel is a touch screen which helps with all the settings
of the machine. The process data is shown in detail. The display is also very helpful
while troubleshooting.
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- LONG LASTING BLADES |
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Blades on the chamber and lids are made of high quality tool grade steel. Blades
are hardened, precisely machined and
4 sides can be used. |
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- COOLER |
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Cools and protects the oil and the hydraulic parts. |
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- SPARE PARTS |
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A high number of parts from manufacturers including Rexroth, Siemens, Telemecanique,
are available from our stock in case of a sudden breakdown or routine maintenance. |
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- SERVICE |
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Well trained, experienced, efficient personnel service our machines. We also cooperate
with local service centers around the world. |
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